Where to Buy Staple Set Wire for Brushes and Brooms

Staple Set Wire for Brushes and Brooms

Finding the right staple set wire supplier for your production line can be surprisingly challenging. Many brush or broom manufacturers struggle with inconsistent quality, incorrect sizing, or limited material options that don’t meet their specific needs, leading to frustrating delays and costly rework.

WCJ Pilgrim Wire manufactures high-quality staple set wires for brush and broom manufacturing in a variety of materials, including galvanized and tin. Our American-made wire ensures precise diameter consistency, superior corrosion resistance, and smooth bending for secure bristle anchoring.

Read on to learn where to find staple set wire for brushes and brooms.

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What Is Staple Set Wire for Brushes and Brooms?

This particular wire secures bristles firmly to brush blocks or handles. This specialized wire is manufactured to exact specifications required for brush production. It is available in various materials, galvanized, and tin. The two industry standard material types for staple set wires.

The wire combines strength with flexibility for the best performance. The manufacturing process involves two main phases, from wire creation through brush assembly:

Wire production phase:

• Wire rod is drawn to an intermediate size and galvanized for corrosion resistance.
• Intermediate sized wire is drawn through specialized dies to achieve precise diameter and tensile tolerances at finish
• Quality control testing verifies that the wire meets tensile and diameter specifications
• The finished wire is packaged on various spools sized for different production requirements

Brush and broom manufacturing phase:

• Production equipment bends the wire into a U-shaped “staple” configuration
• These staples are inserted through pre-drilled holes alongside the bristle material
• The ends of the staple are then punched inside the block to permanently secure the bristles

Where to Buy Staple Set Wire for Brushes and Brooms?

WCJ Pilgrim Wire provides American-made high-quality staple wire for brush and broom manufacturers. Our industry-leading product line includes zinc-coated, copper, nickel-plated, and tin options designed for specific applications.

Our manufacturing capabilities go far beyond standard fastening products. We also produce galvanized round wire for twisted-wire brushes and ultra-fine diameter filament wire in various wire types, sizes, and specifications.

Choose from standard spools or our custom package options to meet your specific manufacturing requirements. Our staple set wire is available in the following package sizes:

Standard spools available:

• 35 LB, 40 LB, and 70 LB spools
• 200 LB spools for medium production runs
• 650 LB drums for industrial applications
• 800 LB and 1,600 LB spools for high-volume manufacturing

We also offer various other spool options ranging from 2kg up to 1,400kg. These weight measurements refer to the actual wire weight on each spool, not the spool itself. Please refer to our complete Spool Selection & Specifications chart for detailed information.

Benefits of WCJ Pilgrim’s Staple Set Wire

Premium quality American-made staple wire from WCJ Pilgrim Wire provides many advantages for brush and broom manufacturers:

• Superior Durability: Premium galvanized wire helps prevent rust and corrosion. The enhanced structural integrity contributes to longer-lasting brush and broom products.
• Precise Manufacturing: Exacting gauge specifications ensure consistent wire diameter throughout production runs and eliminate quality variations.
• Material Versatility: Choose from a range of coatings, including copper, tin, galvanized, and nickel-plated options to match your application requirements.
• Streamlined Production: High-quality wire reduces production interruptions from breaks or jams. This allows lines to operate at peak efficiency.
• Customization Flexibility: Multiple spool sizes (35 LB to 1,600 LB) and customization options support varied manufacturing setups and specialized product specifications.

Applications for Staple Set Wire in Brush and Broom Manufacturing

Staple wire allows for the creation of durable brush and broom products across industrial, commercial, and consumer markets.

Twisted-in-Wire Brushes

Twisted-in-wire brushes use specialized wire to secure bristles in a distinct manufacturing method. These brushes place bristle material between stem wires, twist them tightly, and lock the inner filament into place. The galvanized core wire delivers exceptional durability with superior zinc adhesion properties.

This adhesion quality is essential when brushes encounter regular moisture and heat exposure during use. The coating also needs to be durable and cannot flake in the production process of twisting.

Filament Wire

Filament wire excels as an extra-fine yet durable material for specialized brush applications. This wire withstands repeated use while maintaining structural integrity across numerous cleaning tasks.

The smal ldiameter makes filament wire ideal for precision polish brushes in manufacturing, jewelry making, and complex fabrication projects. These specialized brushes are able to reach recessed areas while minimizing damage risk to delicate surface materials.

The WCJ Pilgrim Wire Advantage

We manufacture custom wire solutions and supply industrial wire products to numerous industries worldwide. Precision engineering and a customer service focus define our approach to manufacturing. We’ve built a reputation over the decades as the go-to partner for high-quality staple set wire products for brushes and brooms.

Companies choose to work with us based on:

Product Range: We offer many durable coated and electroplated wire varieties that include:

• Spring wire
• Music wire
• Flat wire
• Stitching wire
• Speciality products
• Wire handling equipment

Customization Options: Each custom wire product meets unique application requirements through specific base materials, plating types, tensile strengths, sizes, and packaging.

Technical Expertise: Our team brings decades of combined experience working with customers who need custom wire solutions.

American Manufacturing: We’re based in York, Pennsylvania, and proudly produce premium-quality standard and custom wire products here in the USA.

High-Quality Wire for Brush and Broom Manufacturers

The performance of staple set wire directly impacts brush and broom longevity. Factors like material composition (galvanized steel, stainless steel, copper alloys), wire gauge, and surface treatment all contribute to corrosion resistance and bristle retention.

At WCJ Pilgrim Wire, we bring decades of specialized expertise to every spool of staple set wire we manufacture. Our dedication to metallurgical precision ensures your brushes and brooms maintain their integrity through years of continuous use.

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